Industry’s first open, software-defined DCS from Schneider Electric

The EcoStruxure Foxboro Software Defined Automation

Schneider Electric, a global technology company, has unveiled the industry’s first open, software-defined Distributed Control System (DCS)- EcoStruxure Foxboro Software Defined Automation (SDA)

This development combines the trusted reliability of Foxboro with the agility of open, software-defined automation, enabling hybrid and process industry customers to modernise faster, reduce risk, and ensure their operations are future-ready.

Foxboro DCS has typically served as the “brain” of industrial operations, facilitating real-time control and coordination of complex processes. However, today’s landscape demands greater agility, fewer costly upgrades, and simplified compliance. With this in mind, EcoStruxure Foxboro SDA has been designed to provide flexibility, scalability, and cost efficiency without sacrificing reliability.

Schneider Electric’s recent global research report with Omdia highlighted the importance of open industrial systems. The report found that closed systems cost mid-sized industrial companies 7.5% of revenue through downtime, inefficiencies, and compliance retrofits every year.

Hany Fouda, senior vice president, Process Automation, Schneider Electric, said, “EcoStruxure Foxboro SDA marks a defining moment for industrial automation. By embracing openness and software-defined architecture, we’re giving our customers the agility to modernise without compromise, protecting their investments while unlocking future-ready capabilities. This evolution is a strategic enabler for digital transformation, and Schneider Electric is proud to lead it.”

Created by listening to real customer challenges such as ageing systems, rising costs, and the need to do more with less, Foxboro SDA decouples hardware from software to protect existing investments and enable a lower-risk modernisation path, resulting in simpler workflows, faster insights, and sustainable performance gains. 

Key Features:

  • Decouples software from hardware to deliver vendor independence and interoperability, enabling flexible, scalable architectures that simplify
  • Built with secure-by-design principles and IEC 62443-3-3 compliance, delivering a future-ready platform that enables IT/OT convergence, AI/ML integration, and autonomous operations for Industry 4.0 and energy transition.
  • Customers can lower CapEx and OpEx, streamline deployment with intuitive tools, and minimise downtime by avoiding obsolescence and enabling predictive maintenance.

As the first software-defined distributed control system, Foxboro SDA is a validated, software-defined automation architecture for distributed control systems powered by EcoStruxure Automation Expert (EAE). It can enable interoperability, rapid deployment, and fit-for-purpose configurations while maintaining high availability.

The system has been designed to ensure digital continuity by keeping data connected and consistent throughout the plant lifecycle, facilitating automated workflows, better product quality, and easy integration with analytics.

Customers will benefit from a future-ready upgrade path, built-in cybersecurity, and simplified operations supporting IT/OT convergence and advanced technologies such as AI and machine learning. 

Craig Resnick, vice president at ARC Advisory Group, said, “The launch of EcoStruxure Foxboro SDA marks a major milestone in the evolution of process automation. By decoupling control logic from hardware, Schneider Electric is providing manufacturers with the agility to scale, adapt, and simplify their operations. This software-defined approach helps to reduce maintenance costs, protect legacy automation investments, and ensure digital continuity throughout the entire plant lifecycle. With cybersecurity built into its core, and a commitment to open, interoperable standards, Foxboro SDA enables manufacturers to modernise at their own pace, accelerate IT and OT convergence, and increase their adoption of next-generation technologies, such as AI, edge computing, and autonomous operations.”

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